Thermal Formulas
Thermal formulas relate power dissipation, thermal resistance, and temperature rise across semiconductors and heatsinks. These calculators predict junction temperature and help you choose adequate cooling before a part overheats. They are critical for reliable power and high-density designs.
Thermal Formula Calculators
- Junction Temperature Tj = Ta + P × Rθja Ambient Temp 5.5 °C, Power 10 mW, Thermal Resistance 0.1 °C/W → Junction Temp = 5.501 °C
- Full Thermal Chain Tj = Ta + P × (Rθjc + Rθcs + Rθsa) Ambient Temp 2.5 °C, Power 10 mW, Rθjc 0.1 °C/W, Rθcs 0.22 °C/W, Rθsa 0.47 °C/W → Tj = 2.508 °C
- Required Heatsink Rθsa = (Tj,max − Ta) / P − Rθjc − Rθcs Max Junction Temp 2.5 °C, Ambient Temp 5.5 °C, Power 10 mW, Rθjc 0.1 °C/W, Rθcs 0.22 °C/W → Rθsa = -300.3 °C/W
- Maximum Power (Junction to Case) Pmax = (Tj − Tc) / θjc Max Junction Temp 25 °C, Case Temperature 11.8 °C, θjc (Junction-to-Case) 1 °C/W → Maximum Power = 13.2 W
- Thermal Time Constant τ = Cth × Rth Thermal Capacitance 0.025 J/°C, Thermal Resistance 0.1 °C/W → Thermal Time Constant = 2.5 ms
- Forced Convection Heat Transfer Q = h × A × ΔT Convection Coefficient 0.025 W/(m²·°C), Surface Area 10 mm², Temperature Difference 2.5 °C → Heat Transfer Rate = 0.625 µW
- Power Derating (Temperature) Pmax = Prated × (Tmax−T) / (Tmax−Tknee) Rated Power 22 mW, Max Temperature 2.5 °C, Operating Temperature 5.5 °C, Derating Start Temp 11.8 °C → Derated Power = 22 mW
- Natural Convection Thermal Resistance Rsa = 1 / (h × A) Convection Coefficient 0.025, Surface Area 10 mm² → Surface-to-Ambient Rth = 4 × 10⁶ °C/W
- Thermal Runaway Stability Check Stable if dP/dT < 1/Rth_ja Power Temp Coefficient 0.025, Junction-to-Ambient Rth 0.1 °C/W → Stable if dP/dT < 1/Rth_ja = 9.975
- PCB Copper Thermal Resistance Rth = d / (k × A) Conduction Path Length 0.1 mm, Cross-Section Area 0.1 mm² → Thermal Resistance = 2.597 °C/W
- Cooling Fan Airflow Requirement CFM = P / (1.08 × ΔT) Heat Dissipation 10 mW, Temperature Rise 2.5 °C → Airflow = 0.003704
Worked result for every Thermal formula
| Formula | Expression | Worked result |
|---|---|---|
| Junction Temperature | Tj = Ta + P × Rθja | Ambient Temp 5.5 °C, Power 10 mW, Thermal Resistance 0.1 °C/W → Junction Temp = 5.501 °C |
| Full Thermal Chain | Tj = Ta + P × (Rθjc + Rθcs + Rθsa) | Ambient Temp 2.5 °C, Power 10 mW, Rθjc 0.1 °C/W, Rθcs 0.22 °C/W, Rθsa 0.47 °C/W → Tj = 2.508 °C |
| Required Heatsink | Rθsa = (Tj,max − Ta) / P − Rθjc − Rθcs | Max Junction Temp 2.5 °C, Ambient Temp 5.5 °C, Power 10 mW, Rθjc 0.1 °C/W, Rθcs 0.22 °C/W → Rθsa = -300.3 °C/W |
| Maximum Power (Junction to Case) | Pmax = (Tj − Tc) / θjc | Max Junction Temp 25 °C, Case Temperature 11.8 °C, θjc (Junction-to-Case) 1 °C/W → Maximum Power = 13.2 W |
| Thermal Time Constant | τ = Cth × Rth | Thermal Capacitance 0.025 J/°C, Thermal Resistance 0.1 °C/W → Thermal Time Constant = 2.5 ms |
| Forced Convection Heat Transfer | Q = h × A × ΔT | Convection Coefficient 0.025 W/(m²·°C), Surface Area 10 mm², Temperature Difference 2.5 °C → Heat Transfer Rate = 0.625 µW |
| Power Derating (Temperature) | Pmax = Prated × (Tmax−T) / (Tmax−Tknee) | Rated Power 22 mW, Max Temperature 2.5 °C, Operating Temperature 5.5 °C, Derating Start Temp 11.8 °C → Derated Power = 22 mW |
| Natural Convection Thermal Resistance | Rsa = 1 / (h × A) | Convection Coefficient 0.025, Surface Area 10 mm² → Surface-to-Ambient Rth = 4 × 10⁶ °C/W |
| Thermal Runaway Stability Check | Stable if dP/dT < 1/Rth_ja | Power Temp Coefficient 0.025, Junction-to-Ambient Rth 0.1 °C/W → Stable if dP/dT < 1/Rth_ja = 9.975 |
| PCB Copper Thermal Resistance | Rth = d / (k × A) | Conduction Path Length 0.1 mm, Cross-Section Area 0.1 mm² → Thermal Resistance = 2.597 °C/W |
| Cooling Fan Airflow Requirement | CFM = P / (1.08 × ΔT) | Heat Dissipation 10 mW, Temperature Rise 2.5 °C → Airflow = 0.003704 |
Variables used across Thermal formulas
- Tj — Junction temperature (°C)
- Ta — Ambient temperature (°C)
- P — Power dissipation (W)
- Rθja — Thermal resistance junction-to-ambient (°C/W)
- Rθjc — Junction-to-case thermal resistance (°C/W)
- Rθcs — Case-to-sink thermal resistance (°C/W)
- Rθsa — Sink-to-ambient thermal resistance (°C/W)
- Tj_max — Maximum allowable junction temperature from datasheet (°C)
- Pmax — Maximum allowable power dissipation (W)
- Tc — Case temperature (°C)
- θjc — Junction-to-case thermal resistance (°C/W)
- τ — Thermal time constant (s)
- Cth — Thermal capacitance (J/°C)
- Rth — Thermal resistance (°C/W)
- Q — Heat transfer rate (W)
- h — Convection heat transfer coefficient (W/(m²·°C))
- A — Surface area exposed to airflow (m²)
- ΔT — Temperature difference between surface and ambient air (°C)
- Prated — Full rated power at or below Tknee (W)
- Tmax — Maximum rated temperature at zero power (°C)
- T — Actual operating temperature (°C)
- Tknee — Temperature where derating begins (°C)
- R_sa — Surface-to-ambient thermal resistance (°C/W)
- dP/dT — Rate of power increase with temperature (W/°C)
- Rth_ja — Junction-to-ambient thermal resistance (°C/W)
- d — Length of the conduction path (m)
- CFM — Required airflow in cubic feet per minute
Questions people ask about Thermal
- Junction temperature formula — Junction Temperature
- Forced convection heat transfer coefficient — Forced Convection Heat Transfer
- Forced convection heat transfer coefficient calculator airflow — Forced Convection Heat Transfer
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