Controlled Impedance Tolerance

ΔZ/Z = √((Δh/h)² + (Δw/w)² + (Δεr/εr)²)

Quick answer

This calculator solves ΔZ/Z = √((Δh/h)² + (Δw/w)² + (Δεr/εr)²) for ΔZ/Z. With Δh/h (dielectric thickness) 50 %, Δw/w (trace width) 1.1, Δεr/εr (dielectric const.) 2.35, the result is 2.642.

Calculator

Result
—

Formula

ΔZ/Z = √((Δh/h)² + (Δw/w)² + (Δεr/εr)²)

Description

The impedance of a controlled-impedance trace depends on the dielectric thickness (h), trace width (w), and dielectric constant (εr). Manufacturing variations in each parameter contribute to the total impedance tolerance. Assuming the errors are independent and normally distributed, the RSS (root sum of squares) combination gives the expected total impedance variation. Typical PCB fabrication tolerances: dielectric thickness ±10%, trace width ±10-20% (depending on process), εr ±5%. The resulting impedance tolerance is typically ±10% for standard processes and ±5% for controlled-impedance specified boards.

Variables

  • Δh/h — Relative tolerance of dielectric thickness (ratio)
  • Δw/w — Relative tolerance of trace width (ratio)
  • Δεr/εr — Relative tolerance of dielectric constant (ratio)

Practical Notes

The result is the relative impedance tolerance (ratio). Multiply by 100 for percentage. For a 50 Ω trace with Δh/h = 0.10, Δw/w = 0.15, Δεr/εr = 0.05: ΔZ/Z = √(0.01 + 0.0225 + 0.0025) ≈ 0.187 = 18.7%. This means the impedance could range from about 40.7 to 59.3 Ω. Impedance coupons (test structures) on the panel edge allow direct measurement and verification of the achieved impedance.

Symbols and units

Symbol Meaning Default unit Accepted units
dh_h Δh/h (dielectric thickness) — —, %
dw_w Δw/w (trace width) — —, %
der_er Δεr/εr (dielectric const.) — —, %

Step by step

  1. 1. What you know: Δh/h (dielectric thickness) 50 %, Δw/w (trace width) 1.1, Δεr/εr (dielectric const.) 2.35
  2. 2. The relation: ΔZ/Z = √((Δh/h)² + (Δw/w)² + (Δεr/εr)²)
  3. 3. Substitute: dh_h = 50 %, dw_w = 1.1, der_er = 2.35
  4. 4. Result: ΔZ/Z = 2.642

Worked examples

Minimum range

Given: Δh/h (dielectric thickness) 2.5 %, Δw/w (trace width) 5.5 %, Δεr/εr (dielectric const.) 11.8 %

Result: ΔZ/Z = 0.1326

Low range

Given: Δh/h (dielectric thickness) 25 %, Δw/w (trace width) 0.55, Δεr/εr (dielectric const.) 1.18

Result: ΔZ/Z = 1.326

Typical

Given: Δh/h (dielectric thickness) 50 %, Δw/w (trace width) 1.1, Δεr/εr (dielectric const.) 2.35

Result: ΔZ/Z = 2.642

High range

Given: Δh/h (dielectric thickness) 0.8, Δw/w (trace width) 1.76, Δεr/εr (dielectric const.) 3.76

Result: ΔZ/Z = 4.228

Maximum range

Given: Δh/h (dielectric thickness) 8, Δw/w (trace width) 17.6, Δεr/εr (dielectric const.) 37.6

Result: ΔZ/Z = 42.28

How ΔZ/Z changes with Δh/h (dielectric thickness)

Δh/h (dielectric thickness) (input) ΔZ/Z (result)
5 % 2.595
12.5 % 2.598
25 % 2.607
37.5 % 2.622
50 % 2.642
0.75 2.701
1 2.781
2 3.276
3.5 4.357
5 5.633

Embed this calculator

Paste this into any page. It keeps working when this page updates, and credits the source.

<iframe src="https://vbatpower.com/embed/controlled-impedance-tol/" width="100%" height="460" style="border:1px solid #1f2a37;border-radius:12px" loading="lazy" title="Controlled Impedance Tolerance"></iframe>
<p><a href="https://vbatpower.com/formulas/controlled-impedance-tol/">Controlled Impedance Tolerance</a> Calculator by vbatpower.com</p>

Frequently asked questions

How do you calculate Controlled Impedance Tolerance?

Use ΔZ/Z = √((Δh/h)² + (Δw/w)² + (Δεr/εr)²). With Δh/h (dielectric thickness) 50 %, Δw/w (trace width) 1.1, Δεr/εr (dielectric const.) 2.35, ΔZ/Z works out to 2.642.

What is the formula for Controlled Impedance Tolerance?

The formula is ΔZ/Z = √((Δh/h)² + (Δw/w)² + (Δεr/εr)²). The impedance of a controlled-impedance trace depends on the dielectric thickness (h), trace width (w), and dielectric constant (εr).